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How to get election printing contracts

Election printing is the smallest number of buyers in public printing and the most concentrated spend. In most states the county is the buyer: a registrar, clerk or supervisor of elections who needs ballots, sample ballots, voter information guides, vote-by-mail packets, envelopes and polling place materials for two elections in an even year and at least one in an odd year, on a calendar fixed by statute, with zero tolerance for error.

It is also the category most printers cannot enter, because the ballot has to scan on a specific voting system and the state or the system vendor controls who may print it. This guide covers what election offices buy, how the certification gate works, the calendar that drives every deadline, the USPS rules for ballot mail, the security requirements, and how the work is priced. It assumes the how to get government printing and mail services contracts pillar as background.

On this page

The short version

  • California approves every ballot printer directly: a test of 5,000 ballot cards per style per voting system, zero accuracy errors, a rejection rate of two percent or less, warehouse access logs, encrypted ballot files, and reapplication every two years. Four printers currently hold it.
  • Most other states require counties to follow the voting system vendor's printer specifications, so the vendor's approval, not the state's, is the real gate.
  • Federal law fixes the earliest ballot date: 52 U.S.C. 20302 requires ballots to military and overseas voters at least 45 days before a federal election. Everything upstream of that date is compressed.
  • USPS treats completed ballots as First-Class Mail, asks for the Official Election Mail logo and green Tag 191, and strongly recommends a serialized Intelligent Mail barcode on every piece.
  • Election contracts are multi-year, awarded by RFP on experience and security as much as price, and the incumbent is hard to displace because the county cannot afford a first-election failure.

What election offices buy

The ballot is the anchor, but the contract usually covers everything the office mails or hands out.

ProductWhat it involvesWho controls the specification
Official ballots (precinct and vote-by-mail)Voting system paper stock, timing marks, ballot style management, sequencing, serializationVoting system vendor's technical data package; state certification where required
Ballot-on-demand and test decksShort runs for early voting sites and logic-and-accuracy testingSame as above; in California a separate certification
Vote-by-mail packetsOutgoing envelope, ballot, secrecy sleeve, instructions, return envelope with signature area and barcodeState election code, USPS design standards
Sample ballots and voter information guidesMulti-language booklets, candidate statements, measure text, polling place noticeState election code, often with page and typeface rules
Polling place materialsSignage, rosters, provisional envelopes, seals and formsCounty elections office

Multi-language requirements matter. Under Section 203 of the Voting Rights Act, covered jurisdictions must provide materials in the covered languages, and California and several other states add their own thresholds. A county with four covered languages has four times the ballot styles and a voter guide that may run over a hundred pages.

The certification gate

California is the model for direct state regulation. Under Elections Code 13004, the Secretary of State approves each ballot card manufacturer and finisher. The regulations at Title 2, Chapter 4 of the California Code of Regulations set out the process:

  • A written application disclosing facility, equipment, paper vendor and any known flaw in the manufacturing or finishing process.
  • A test run of 5,000 ballot cards for each ballot style for each voting system the printer seeks approval on, completed within 90 days of the accepted application, by a state-approved testing agency or the voting system vendor.
  • Zero accuracy errors and a rejection rate not exceeding two percent.
  • Facility controls: a method to identify each person who has accessed the warehouse and when, encrypted ballot image files with unique user credentials, and activity logs retained at least 90 days after the election.
  • Reapplication every two years after the last successful inspection; a missed renewal is immediate decertification.

The current list of approved printers is four companies, certified across the Dominion ImageCast, ES&S Electionware and Hart Verity systems. That is the whole California market.

Most states do not go this far. North Carolina General Statute 163-165.9 requires county boards to comply with the voting system vendor's ballot printer specifications and allows noncertified printers only under conditions the state board sets. In practice the voting system vendor tests your output, approves your stock and process, and lists you. Start with the vendor whose systems are used in the counties you want, and expect the approval to take months.

The calendar that drives everything

Election printing runs backward from dates that cannot move. For a November general election in a federal year:

DateEventPrint implication
Late AugustCandidate and measure lists final; ballot layout certified by the countyFiles released; proofing begins; every style proofed and signed off
About 19 September45 days before election: UOCAVA ballots must be transmitted (52 U.S.C. 20302)Ballot files final; overseas ballots printed or made available electronically
Late September to early OctoberVote-by-mail ballots mailed under state law (California: 29 days before)Full VBM run inserted, presorted and entered; the largest single job
OctoberEarly voting opens; ballot-on-demand and replacement ballotsShort runs, reprints, additional styles
Election DayPrecinct ballots in useContingency stock at the county

The proofing window is the risk. A county with 300 ballot styles in four languages needs every one proofed, corrected and signed off in about two weeks, and a candidate withdrawal or a court order can reset a style at any point. Your proposal has to show proof turnaround measured in hours, a named production lead who has done it before, and press capacity held in reserve for the reprint.

USPS rules for ballot mail

The Postal Service publishes its election mail guidance in the Official Election Mail Guide, Kit 600. The points that appear in county solicitations:

  • Official Election Mail logo. A registered mark for use on ballots, sample ballots, voter registration cards and absentee applications, so voters and postal employees can distinguish official material from political mail.
  • Tag 191. The green Domestic and International Ballots tag on containers, which flags ballot mailings for expedited handling.
  • First-Class handling. Mailpieces containing a completed ballot are handled as First-Class Mail whether the county prepaid the return or the voter affixed a stamp.
  • Intelligent Mail barcode. USPS strongly recommends a serialized barcode on every outgoing and return piece so the county can track individual ballots. Counties increasingly require it.
  • Timing. USPS advises that voters mail completed ballots at least a week before the deadline, and that officials build the same margin into the outbound schedule.

Envelope design is where mail-house experience shows. The return envelope carries a signature area, a privacy flap, a barcode that the county's sorter reads on receipt, and often a postage-paid business reply or permit indicia. Get a USPS Mailpiece Design Analyst review before you commit to a die.

Security, chain of custody and what the county audits

Every election solicitation carries a security section, and the county audits it after award. Expect to document:

  • Badge-controlled production and warehouse areas with a log of every entry.
  • Camera coverage of the ballot production floor with retention through the post-election canvass.
  • Serialized ballot counts reconciled at every stage: printed, spoiled, delivered, retained.
  • Encrypted transfer and storage of ballot layout files, with unique credentials per user.
  • Background checks for staff with access to ballot stock.
  • Certified destruction of spoilage and overruns, with certificates delivered to the county.
  • Sealed, tamper-evident delivery with chain-of-custody forms signed at each handoff.

Counties also ask for a disaster recovery plan: what happens if your press goes down two weeks before mail date. A named backup facility on the same voting system approval is the answer they want, and it is one reason approved printers sometimes subcontract to each other.

How election printing is priced and awarded

Election contracts are usually multi-year, awarded by RFP rather than sealed bid, and scored on experience and security as much as on price. A typical price schedule:

Line itemUnitNotes
Ballot layout and style setupPer styleMultiplied by languages
Official ballot, per cardPer piece with breaks by quantityStock and size per voting system; one- and two-sided
Vote-by-mail packet assemblyPer packetInsertion, envelopes, sleeves, instructions
Presort and entryPer pieceSort depth; barcode serialization
Voter information guidePer book by page countOften the largest print line
Rush and reprintPer hour or per piece premiumState it; the county will use it
PostagePass-throughAdvance deposit is standard

Two habits win. First, answer the security and continuity sections with named facilities, named people and dates from the last election you printed, not with policy language. Second, name the county elections official who will take a reference call during the evaluation window. A first-time election printer can enter through sample ballots, voter guides or polling place materials, which do not require voting system approval, and build the reference the ballot contract demands. See how to respond to an RFP for the mechanics and how to build an RFP compliance matrix for keeping the forms straight.

Common questions

Can I print ballots without state certification?

Depends on the state. California approves ballot printers directly and only four hold it. Most other states require the county to follow the voting system vendor's printer specifications, so the vendor's approval is the gate. Either way, plan on months of testing before your first ballot job.

When are ballot files final?

For a federal election, no later than 45 days before Election Day, because 52 U.S.C. 20302 requires ballots to be transmitted to military and overseas voters by then. State vote-by-mail dates follow shortly after. Proofing therefore happens in a two-week window in late August and early September.

Do returned ballots need postage?

USPS handles any mailpiece containing a completed ballot as First-Class Mail whether or not postage is affixed, and many states require counties to prepay return postage. The return envelope design, indicia and barcode are part of the print contract.

How do I get a first election reference?

Through the products that do not require voting system approval: sample ballots, voter information guides, polling place signage and forms. Deliver those on the election calendar with the security practices the county expects, and you have the reference the ballot contract's evaluators ask for.

Sources

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